Cosmic Corporation

Products

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Soldering System and Robot

PSU500 Point Soldering Unit PSU500RS(with RS232C Communications)

Point soldering unit
Useful for combination with other robot or automated production system

PSU500RS(with RS232C Communications)

General Specification

Solder wire diameter
φ0.3 - 1.6mm
Solder cutting length
0.5 - 4mm
Vertical stroke (up and down)
Stepping motor type - 25mm/0.015mm steps
Servo system type - 25mm/0.012mm steps
Soldering tip
Ceramic
Heater wattage
100W x 2
Memory capacity
PSU500RS - 255 points
*OPTION Max . 750 points
Machine interface
15PIN D-sub
Weight
MAX 8 Kg (included 1Kg solder wire bobbin)
Data communications
RS232C
Solder feeding increment
0.08mm
Number of cutting at one cycle
1 - 5 times
Auto cleaning
For heater channel and heater bottom (position)
Heater temperature
400 - 800°C
Input data
16data / 1point
Block separation
16 blocks / 255 points
Air input
0.5MPa (Dry air)
Dimensions
140(W)、350(H)、200(D)mm

XY Series Automated Point Soldering Robot SystemPDSBC Series (Desk top type)

Desk top type with point soldering unit
Suitable for cell-production

PDSBC Series (Desk top type)

General Specification

Point soldering unit
PSU500
Y - axis
Min.200mm - Max.600mm
Positioning increment
X - axis and Y - axis 0.01mm
Number of point
Approximate 600 points
Input of position and input of program
By teaching input and numeric input,
Teaching pendant controller and personal computer
X - axis
Min.100mm - Max.600mm
Θ - axis
0 - 320°
Motor
Servo System
Number of block
Standard 16 kinds
Data communications
RS232C

PDS2BC Series (Dual stage type)

2 working stages in the desk top system for increasing productivity

PDS2BC Series (Dual stage type)

General Specification

Point soldering unit
PSU500
X - axis
Min.100mm - Max.600mm
Y - axis
Min.200mm - Max.600mm x 2
Positioning increment
X - axis and Y - axis 0.01mm
Number of point
Approximate 600 points
Input of position and input of program
By teaching input and numeric input,
Teaching pendant controller and personal computer
Θ - axis
0 - 320°
Motor
Servo System
Number of block
Standard 16 kinds
Data communications
RS232C

PDSTC Series

Including X, Y, θ axis to the upper position of desk top system with PSU500
(adding Z axis is possible)

PDSTC Series

General Specification

Point soldering unit
PSU500
X - axis
Min.100mm - Max.400mm
Y - axis
Min.100mm - Max.200mm
Positioning increment
X - axis and Y - axis 0.01mm
Number of point
Approximate 600 points
Input of position and input of program
By teaching input and numeric input,
Teaching pendant controller and personal computer
Θ - axis
0 - 320°
Motor
Servo System
Number of block
Standard 16 kinds
Data communications
RS232C

PDSTCM Series

Adding X, Y, Z, θ axis to the upper position of desk top system with PSU500

PDSTCM Series

General Specification

Point soldering unit
PSU500
X - axis
Min.100mm - Max.400mm
Y - axis
Min.100mm - Max.200mm
Θ - axis
0 - 320°
Motor
Servo System
Number of block
Standard 16 kinds
Data communications
RS232C
Z - axis
100mm
Positioning increment
X, Y, Z - axis 0.01mm
Number of point
Approximate 600 points
Input of position and input of program
By teaching input and numeric input,
Teaching pendant controller and personal computer

Compact Type Automated Point Soldering Robot SystemPDSBB  0505RS

Installation space is only 300mm x 300mm, Compact type robot system with X, Y axis.
Combination with index-table and delivery conveyor is possible.

PDSBB  0505RS

General Specification

Point soldering unit
PSU500
Y - axis
50mm
Motor
Servo System
Number of block
Standard 16 kinds
Data communications
RS232C
X - axis
50mm
Positioning increment
X - axis and Y - axis 0.01mm
Number of point
Approximate 600 points
Input of position and input of program
By teaching input and numeric input, Teaching pendant controller and personal computer

PDSBBC  0505RS

Compact type robot system with X, Y, θ axis (adding Z axis is also possible).
Can be used as sister machine for PDSTC series (ceiling-hang type)

PDSBBC  0505RS

General Specification

Point soldering unit
PSU500
X - axis
50mm
Y - axis
50mm
Positioning increment
X - axis and Y - axis 0.01mm
Number of point
Approximate 600 points
Input of position and input of program
By teaching input and numeric input,
Teaching pendant controller and personal computer
Θ - axis
0 - 320°
Motor
Servo System
Number of block
Standard 16 kinds
Data communications
RS232C
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Options

Options Function for compensation of position & slope

Function for compensation of position (CCD camera) and slope (laser displacement meter) by reading target mark in the work can be installed in the machine. Stabilization of soldering for difficult positioning work is possible.
*Z axis (50mm) in robot is necessary for adding slope compensation function.

Function for compensation of position & slope

General Specification

Function for compensation of position
CCD camera, target mark reading type (target mark x 2)
Accuracy
+/- 25μm
Function for compensation of slope
Laser displacement meter
Accuracy
+/- 25μm
Compensation value
10μm
Compensation area
Depending on the work and jig
Compensation value
10μm
Compensation area
+/- 15mm setting is possible

Monitoring Camera

Camera to monitor soldering operation continuously.
Connecting your monitor and recoding equipment with AV terminals.

  • Monitoring Camera 1
  • Monitoring Camera 2

General Specification

Model
CAM-031
Dimensions
Approximate 30(W), 55(H), 55(D)mm (Camera, spot light)
Weight
Approximate 210 g (including fitting bar)
Including
Fitting bar for camera, Spotlight

Teaching Camera

Teaching for soldering point can be easier with this teaching camera (with software). You can use your personal computer by connecting to USB. This is very useful for difficult teaching condition such as the work in automated line or difficult work shape.

  • Teaching Camera 1
  • Teaching Camera 2

General Specification

Model
CAM-021
Dimensions
Approximate 30(W), 40(H), 30(D)mm (Only camera)
Including
Fitting bar for camera, Viewer software
Weight
Approximate 210 g (including fitting bar)
Connection to personal computer
USB1.1, 2.0

Vacuum Unit (for fume)

Vacuum unit for taking out flux at soldering operation

Vacuum Unit (for fume)

General Specification

Model
VCM-203
Max. discharge static pressure
980mm Pa
Dimensions
300(W), 335(H), 465(D)mm
Max. discharge volume of air
1.25m3 / min
Option
Pressure sensor type (Model : VCM-204)

*Max. discharge volume of air is depending on the length and diameter of hose.

Heater Cleaning Unit

Sandblast type heater cleaning unit only for heater.
Sticky flux and oxide compound on heater can be quickly removed.
Cleaning without taking out heater from heater block is possible.

Heater Cleaning Unit

General Specification

Model
BLAST-300
Suction hose
φ35 - 45 hose
Air required
More than 0.4M Pa
Dimensions
570(W)、1170(H)、410(D)mm

*This unit needs vacuum cleaner for use, please prepare it by the customer.

Digital Thermometer

Easy carry & compact digital thermometer for measuring temperature of heater tip on daily operation.Tip of thermometer is special shape as it to be fitted with the heater.

Digital Thermometer

General Specification

Model
PS-11
Range for measurement
-200°C - 800°C
Dimensions
71(W)、160(H)、35(D) mm
Accuracy
0°C - 800°C +/-(0.1% of indicated value + 1°C)
Power source
Alkaline AA size battery 4 pcs

Infrared Thermometer

Non-contact type thermometer

Infrared Thermometer

General Specification

Model
HT-900
Range for measurement
300°C - 2000°C
Dimensions
For controller 140(W)、60(H)、100(D)mm
For sensor head 27(W)、42(H)、62(D)mm
Spot diameter for accurate measurement
φ1.8mm

Safety Cover and Stand

Safety cover made by acrylic and aluminum frame. Area sensor, door switch, varieties of start switch, Patlite can be installed depending on the specifications.

Safety Cover and Stand

General Specification

Material
Acrylic and aluminum frame, etc

*If anti-static acrylic is required, please inform us before order.